SPLICING AND JOINTING POWER CABLE BASICS AND TUTORIALS

Jointing Theory

The ideal joint achieves a balanced match with the electrical, chemical, thermal, and mechanical characteristics of its associated cable. In actual practice, it is not always economically feasible to obtain a perfect match. A close match is certainly one of the objectives.

The splicing or joining of two pieces of cable together can best be visualized as two terminations connected together. The most important deviation, from a theoretical view, between joints and terminations is that joints are more nearly extensions of the cable.

The splice simply replaces all of the various components that were made in to a cable at the factory with field components. Both cable ends are prepared in the same manner unless it is a transition joint between say PILC and extruded cables.

Instead of two lugs being attached at the center of the splice, a connector is used. At each end of the splice where the cable shielding component has been stopped, electrical stress relief is required just as it was when terminating.

Connector: Joins the two conductors together and must be mechanically strong and electrically equal to the cable conductor. In this application, the ends of the connector are tapered. This provides two functions:
 1) It provides a sloping surface so that the tape can be properly applied and no voids are created
2) Sharp edges at the end of the connector are not present to cause electrical stress points.

Penciling: On each cable being joined, you will notice that the cable insulation is “penciled back. This provides a smooth incline for the tape to be applied evenly and without voids.

Insulation: In this application, rubber tape is used. Tape is applied to form the stress relief cone at each end of the splice. The overlapped tape continues across the connector to the other side. The thickness at the center of the splice is dictated by the voltage rating.

Conducting Layer: Covering the insulation is a layer of conducting rubber tape that is connected to the insulation shield of the cable at both ends of the splice.

Metallic Shield: A flexible braid is applied over the conducting rubber tape and connects to the factory metallic portion of the cable on each end. This provides a ground path for any leakage current that may develop in the conducting tape.

There must be a metallic neutral conductor across the splice. This may be in the form of lead, copper concentric strands, copper tapes, or similar materials. It provides the fault current function of the cable’s metallic neutral system.

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